Electrical Terminal Fittings High & Low Voltage Copper Aluminum Thread Inserts

  • Electrical Terminal Fittings High & Low Voltage Copper Aluminum Thread Inserts
  • Electrical Terminal Fittings High & Low Voltage Copper Aluminum Thread Inserts
  • Electrical Terminal Fittings High & Low Voltage Copper Aluminum Thread Inserts
  • Electrical Terminal Fittings High & Low Voltage Copper Aluminum Thread Inserts
  • Electrical Terminal Fittings High & Low Voltage Copper Aluminum Thread Inserts
  • Electrical Terminal Fittings High & Low Voltage Copper Aluminum Thread Inserts
Electrical Terminal Fittings High & Low Voltage Copper Aluminum Thread Inserts

This series covers precision inserts and terminal accessories dedicated to high and low voltage electrical equipment, including US thread copper inserts, aluminum terminal heads, and brass 5-hole mounting discs. Made of pure copper, brass and aluminum via integrated forging, they feature precise UNC internal threads with tight thread engagement. Boasting excellent electrical conductivity, vibration resistance and anti-loosening performance, they are widely used in watt-hour meters, distribution boxes and switchgears for wiring fixation and assembly. Standard sizes are in stock, and non-custom specifications are available. They resist corrosion and avoid heating or loosening under long-term power-on operation, perfectly meeting strict application requirements of power equipment.

Product Description

Tianhong Eletrical terminal fittings high & low voltage dedicated electrical inserts are precision non-standard hardware parts developed for conductive connection, base locking and internal assembly of electric energy meters, high/low voltage circuit breakers, distribution terminals and power metering cabinets. Three mainstream styles are available: hexagonal US thread copper inserts, integrated aluminum terminal heads, and brass 5-hole mounting base discs.
Raw materials adopted are high-purity red copper, H62 brass and premium aluminum alloy, processed through hot forging, CNC precision turning, thread tapping and surface finishing without splicing gaps. Red copper delivers superior conductivity for high-current transmission scenarios; brass features high rigidity and wear resistance for frequent disassembly and tightening; aluminum alloy stands out for light weight and rust prevention for outdoor applications.
Internal threads comply with unified US thread standards (typical size: 10×25) with uniform pitch for smooth screwing and anti-stripping after repeated use. The brass 5-hole disc adopts one central main thread plus four peripheral fixing holes to ensure even stress and stable installation. The segmented hexagonal profile allows easy wrench tightening, and the step structure realizes accurate limiting for tight fit without gaps. With outstanding shock resistance, the fittings stay fastened under long-time operation vibration.
They are extensively applied in smart residential meters, industrial low-voltage control cabinets, outdoor high-voltage junction boxes and power sensing devices. Customization on outer diameter, length, thread type, material and anti-rust passivation treatment is supported. All batches undergo thread gauge inspection, conductivity sampling test and voltage resistance test to meet international power hardware quality standards.

Product Parameters

Item Specifications
Product Types US thread copper inserts, aluminum terminal heads, brass 5-hole mounting discs
Materials Pure red copper, H62 brass, aluminum alloy
Thread Standard US unified thread; standard size 10×25, metric non-standard customization acceptable
Manufacturing Process Hot forging + CNC precision turning + high-precision tapping
Surface Treatment Raw metal finish, optional anti-rust passivation
Structure Types Hexagonal limited internal thread, round aluminum terminal, 5-hole disc base
Application Scenarios High/low voltage distribution boxes, smart meters, power switches, distribution terminals
Quality Tests Thread go/no-go gauge test, conductivity test, vibration fatigue test
Custom Service Customizable dimension, thread, material & shape per drawings with sampling available

 

 

 

 

 

 

 

 

 

Features

1. Diversified material options cater to various power working conditions: red copper ensures superb conductivity for heavy current transmission; brass resists deformation and abrasion for frequent assembly; lightweight aluminum with rust resistance fits outdoor low-load power equipment.

2.Precisely machined US internal threads deliver stable fastening durability: threads are tapped with high accuracy and uniform pitch, effectively preventing thread stripping after repeated screwing and maintaining consistent tightening force.

3.Integrally forged construction brings solid structural strength: seamless integrated forming ensures even internal stress distribution, avoiding cracking and deformation caused by heat generation and long-term equipment vibration.

4.Multiple profile designs satisfy diverse assembly demands: hexagonal inserts support convenient wrench tightening and positioning; round aluminum terminals fit wiring in narrow cavities; 5-hole discs enable stable large-area mounting on equipment bottom plates.

5.Optional power-grade anti-rust passivation adapts harsh environments: passivation treatment effectively prevents oxidation and rust under humid outdoor weather and drastic temperature changes, sustaining stable electrical conductivity all year round.

Advantages

Developed exclusively for the power industry to match meter and distribution box assembly habits

Dimensions align perfectly with reserved openings of global high/low voltage electrical devices for direct installation without secondary modification.

Superior electrical conductivity lowers heat loss during continuous operation

Copper and brass substrates feature low resistivity to cut current transmission loss, reduce temperature rise under full load and eliminate hidden dangers of overheating.

Strict thread tolerance guarantees strong interchangeability for mass production

Manufactured per US thread tolerance standards, identical parts are interchangeable freely to raise workshop assembly efficiency and reduce error rates.

Anti-vibration & anti-loosening design adapts long-term outdoor operation

Combined step limiting structure and fine threads prevent loosening triggered by outdoor wind shock or transportation vibration to avoid wiring faults.

Ample stock plus flexible non-standard customization for fast delivery

Mainstream standard sizes are always in stock for immediate shipment; drawing samples can be finished within 3–5 days with controllable lead time for bulk orders.

Full-range factory inspection ensures stable quality for export trade

Every batch is sampled for thread, conductivity and voltage resistance tests, complying with European and American power hardware access standards suitable for cross-border electrical supply.

Details

Certificate

Equipment display

+86 133 5339 7936
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